Recalls and California Lemon Law

A federal or manufacturer-issued recall does not eliminate a California Lemon Law claim — it often strengthens it. Each recall repair attempt counts toward the Tanner Act lemon presumption just like any other warranty repair, and a recall that fails to fix a recurring defect is direct evidence supporting a Song-Beverly buyback. When a manufacturer issues a recall, it is also publicly acknowledging the defect — which is powerful evidence of “substantial impairment” and can support the civil penalty under § 1794(c) for willfulness if the manufacturer refuses to repurchase.

 

 

Recall Repair Attempts Count

Every visit to an authorized dealer for a recall repair counts as a “repair attempt” under § 1793.22, even if:

  • The recall was issued voluntarily by the manufacturer
  • The repair was performed at no charge
  • The repair attempted to fix a defect the consumer did not originally complain about
  • The recall did not list the defect by the consumer’s preferred description

If the recall repair fails to resolve the defect, a subsequent visit for the same problem is an additional attempt — and the manufacturer is on notice that the recall fix was inadequate.

 

 

Public Acknowledgment as Evidence

A recall notice from NHTSA or the manufacturer is essentially the OEM admitting:

  • The defect exists across the production population
  • The defect is sufficiently serious to require remediation
  • The manufacturer knows about it

This destroys the manufacturer’s typical “could not duplicate” or “consumer-only complaint” defenses and strongly supports the consumer’s claim of substantial impairment.

 

 

Notable Recall-Driven Lemon Patterns

  • Hyundai/Kia Theta II engines — multiple recalls for rod-bearing failures
  • Chevrolet Bolt EV/EUV battery fire risk — full battery-pack replacements via recall
  • Ford Mustang Mach-E battery contactor — recall and OTA fixes
  • Tesla Autopilot/FSD recalls — software-only OTA recalls
  • Takata airbag inflator — historical mass recall
  • Hyundai/Kia anti-theft software — software update via recall-like campaign

 

 

What to Do If You Have an Outstanding Recall

  1. Schedule the recall repair promptly
  2. Retain the repair order documenting the recall work
  3. If the defect persists after the recall repair, return for additional repair attempts
  4. Document each subsequent visit with the same complaint
  5. Contact a California lemon law attorney once you have 2–4 attempts (depending on safety nexus)

 

 

Why Recalls Strengthen the Civil Penalty Argument

If the manufacturer has issued a recall — publicly acknowledging the defect — but still refuses to repurchase a vehicle that satisfies the lemon presumption, that refusal supports a finding of willfulness under § 1794(c). The civil penalty can then be up to twice the consumer’s actual damages.

 

 

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About the Author

Julian McMillan is the founder of McMillan Law Group and a California lemon law attorney with over 25 years of legal experience, having represented San Diego consumers since 2000. He has been named a Thomson Reuters Super Lawyer twelve consecutive years (2014–2025), recognized by the National Trial Lawyers as a Top 100 Civil Plaintiff Lawyer, and listed in San Diego Magazine’s Top Attorneys in San Diego (2016–2025) and America’s Most Honored Professionals (2018–2025).

Julian holds an L.L.M. from the University of San Diego School of Law, an L.L.M. from Nottingham Law School (England), an L.L.B. with Distinction from the University of Exeter (England), and a B.A. (Honors) from the University of Victoria (Canada). He is admitted to the California Bar, the U.S. District Courts for the Southern, Central, and Northern Districts of California, and the Supreme Court of England and Wales. Before founding McMillan Law Group he practiced at DLA Piper (San Diego) and Ashurst Morris Crisp (London).

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